Business Details
43 Years
experience
Custom Fiberglass Molding & Manufacturing Solutions
Founded in 1983, MasterMold has built a reputation as a trusted manufacturer of custom fiberglass-reinforced composites. Our expertise spans compression molding, robotic painting, and assembly, serving industries such as transportation, marine, and power generation. Over 35 years, we expanded from open hand layup molding to advanced processes, including robotic machining and RFID traceability. Our 350 professionals leverage decades of combined experience to deliver quality from blueprint to final assembly. With 600,000 square feet of facilities across Wisconsin, we offer contingency planning through duplicated equipment and processes.Our commitment to innovation and sustainability ensures minimal environmental impact while maintaining precision. Customers rely on our craftsmanship, cost-effective solutions, and turn-key assembly capabilities to streamline their operations. We continue investing in technology, such as robotics and state-of-the-art paint systems, to meet evolving industry demands. Our UL-certified and REACH-approved materials ensure compliance for specialized applications. MasterMold remains a one-stop shop for molded parts, providing testing, boxing, and shipping under one roof.
Services
Compression Molding
Robotic Painting
Assembly Services
Prototype Molding
Open Molding
Details
- Year established: 1983
Highlights and features
- We have 35+ years of expertise in fiberglass composite manufacturing.
- Our robotic automation ensures precision in molding and painting.
- In-house engineering team supports end-to-end project development.
- Multiple Wisconsin facilities provide scalable production and redundancy.
- RFID traceability guarantees product quality and accountability.
Associations and certifications
- UL
- REACH
Services
Compression Molding
Our compression molding process utilizes up to 4,000-ton presses for high-volume production of durable fiberglass components. This method ensures precision and efficiency for industries requiring robust parts. Customers benefit from reduced lead times and consistent quality.
Robotic Painting
Advanced robotic paint systems deliver Class A finishes with UV stability and fire retardation properties. We specialize in custom coatings for transportation and industrial applications. Our technology minimizes waste while ensuring uniform coverage and adherence to standards.
Assembly Services
From sub-assembly to final packaging, our trained staff and collaborative robotics handle complex tasks like hinge installation and sealing. This turn-key approach reduces customer handling and accelerates time-to-market. Quality checks are integrated at every stage.
Prototype Molding
We support low-volume prototyping for product development, using the same materials and processes as full-scale production. This ensures accurate testing and seamless transition to mass manufacturing. Engineers collaborate closely with clients during this phase.
Robotic Machining
Secondary operations like bonding and precision cutting are automated for consistency. Our robotic systems enhance prefabricated parts with intricate design features. This capability reduces manual labor and improves dimensional accuracy.
Questions
What industries does MasterMold serve?
We serve transportation, marine, power generation, industrial electronics, and institutional seating industries with custom composite solutions.
What molding processes are available?
We offer compression molding, open molding, preform molding, and prototype molding for diverse production needs.
Do you provide painting and assembly services?
Yes, we have robotic painting systems and full assembly capabilities, including sub-assembly processes.
How does MasterMold ensure quality?
Quality is integrated into every step, with RFID traceability, UL/REACH-certified materials, and rigorous in-process inspections.
Can you handle large-scale production?
Our 600,000 sq. ft. facilities and 30 presses support high-volume production with contingency planning for reliability.
